Royal Plastic designs and manufactures advanced composite structures.  We have a broad-scope capability of producing composite products for the defense, aerospace, and commercial industries.  Precision design attention to quality is part of every project from the first consultation to delivery of the final manufactured product.

Royal Plastic takes pride in providing high quality composite products while maintaining competitive pricing.  We apply TOC principles and a lean manufacturing philosophy to provide products at the lowest overall price.

As a custom manufacturer Royal Plastic takes pride in combining the conveniences of a small company with the depth of experience and expertise of a large company's resources.

Royal believes that a close customer-supplier interface is the key to customer satisfaction and that the burden of the details of your project is on our shoulders.  We recognize our niche in the industry and will work with you to recommend the most economical solution to your advanced composite needs.

Manufacturing processes utilized at Royal Plastic:

• Custom hand lay-up

• Vacuum Bag

• Compression Molding

• Autoclave cure

• Oven cure

• Press cure

Advanced composite materials available:

• Carbon fiber

• Fiberglass (E-glass,  S-2 glass)

• Kevlar®

• Spectra Shield®

• Nomex®

• Nylon

Manufacturing Facilities:

• 52,000 sq. ft. modern building located on 10 acres in the Industrial Park of Minden, NE 

• Mechanical, flammability and pressure testing capabilities

• OSHA approved modern spray paint facility

• 5,000 sq. ft. segregated facility with an excellent integrated dust control system

• Clean rooms

Manufacturing Equipment:

• CNC vertical machining centers:

  • (2) - HAAS 24" x 40" x 20" bed (4 axis)

  • (2) - HAAS 36" x 12" x 12" bed (3 axis)

  • (1) - HAAS 60" x 120" x 24" bed (5 axis)

  • (1) - HAAS 64" x 32" x 30" bed (3 axis)

  • (1) - Cincinnati 24" x 24" x 82" bed (3 axis)

• Paint Booth - 20' x 30'

• Bead blaster - for paint preparation

• Clean Rooms:

  • Non-Structural - 1810 ft

  • Graphite - 872 sq ft

    • Room houses a dedicated 60" x 144" Gerber ply cutter

    • Vacuum pump for debulking and bagging parts

  • Graphite - 2183 sq ft

    • (3) - Virtek ply projectors

    • Overhead monorail to assist in heavy load manipulation

    • 72" x 72" x 108" freezer for holding precut kitted materials

    • Vacuum pump for debulking and bagging parts

    • 48" x 96" 150°F heated debulking table

  • Bond - 556 sq ft

  • Electrical - 611 sq ft

    • 48" x 96" Gerber ply cutter

• Cutting - precision hand and table routers, band and table saws

• Drying Oven (3)  - 4' x  6'

• Storage:

  • 30° cooler - 14' x 20' x 20'

  • 0° walk-in refrigerator - 8' x 20' x 70'

• Autoclaves:

  • 32" diameter - 60" length - 500°F - 100 psi - computer controlled

  • 54" diameter - 120" length - 500°F - 100 psi - computer controlled

  • 60" diameter - 120" length - 500°F - 100 psi - computer controlled

  • 36" diameter - 72" length - 500°F - 150 psi - computer controlled

  • 92" diameter - 192" length - 500°F - 150 psi - computer controlled

• Compression Presses:

  • (1) - 30" x 149" - 250 ton - hot oil heat to 400°F

  • (3) - up to 38" x 38" - up to 200 ton - electric heat, computer controlled

• Curing ovens:

  • (5) - up to 4' x 4' x 6' - 600°F - computer controlled

  • (1) - 5' x 5' x 16' - 500°F computer controlled

• Flexible hose wrapping machine - diameters 1/4" to 16", any length

• Part Marker (2) - Video Jet 2008