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flexible ducting for aerospace

 

Flexible Composites and Ducting

Royal Plastic manufactures flexible composite ducting for a variety of aerospace applications.  These ducting systems are used to provide conditioned air and other media for aircraft crew and avionic equipment.  Flexible ducting systems are designed for use in systems subjected to continuous movement, severe misalignment with control equipment or operations in corrosive environments.  Flexible ducting systems can be designed to operate in extreme conditions, resist environmental and weathering damage and provide an extremely lightweight solution for demanding applications. 

Flexible composite ducting can provide flexibility while maintaining strength and durability.  In addition our custom designed flexible ducting systems can meet or exceed FAA flammability and smoke emission requirements while providing solutions to unique applications. 

In the majority of aerospace applications, ply's or layers of a flexible elastomer or rubber are reinforced with an advanced composite cloth to create a strong yet flexible product.

  Available types of elastomers:

  • Silicone - FED STD ZZ-R-765 - Royal Plastics standard rubber.  Silicone weathers well and has low smoke emission in a fire.  Typical applications involve a service temperature up to 500° F.  Silicone is resistant to high and low temperatures and aliphatic solvents, oils and greases.
  • Neoprene - Best resistance to aircraft fuel and oil, ozone, sunlight, gasoline, aromatic or halogenated solvents.  Easily permeated by water.  Typical application involves a medium range service temperature with less stringent smoke emission requirements.
  • Nitrile - Good resilience, abrasion resistance and low heat build up.  Resistant to oils, hydraulic fluids and most hydrocarbons.  Typical application involves a medium range service temperature.
  • Fluorinated - Highest overall cost.  Often used in specialty applications.  Chemical resistance is similar to silicone with improved resistance to fuel, aromatic and chlorinated solvents.  Weakness with ketones and hydrazine.
  • Butyl - Good resistance to dilute mineral acid and alkali concentrated acid, except nitric and sulfuric acid.  Good ozone resistance.  Typical application involves a medium range service temperature.  Resistant to oils, hydraulic fluids and most hydrocarbons.

Available reinforcements:

  • Fiberglass - High strength, low cost
  • Nylon - Maximum flexibility
  • Nomex® - Flame resistant material
  • Cotton - Lowest cost

For technical design specifications on Royal Plastic Mfg., Inc, line of flexible composites, custom designed hoses or composite ducting for aerospace applications please click here...

For additional information regarding this product or any of Royal Plastic Mfg., Inc. advanced composite products for aerospace applications please click here...

 

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